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SALVA DB serise divisora boleadora

ROUNDER
DIVIDER

INSTALLATION
AND OPERATING
INSTRUCTIONS

REVISION: Divisora Boleadora (ing) 171105


MANUFACTURER’S DATA
SALVA INDUSTRIAL, S.A.
Ctra. Nacional I Km. 471
20.100 Lezo (Gipuzkoa)
Spain
:

(+34) 943 449 300

Fax: (+34) 943 449 329



E-mail:

salva@salva.es

URL: www.salva.es

TECHNICAL CHARACTERISTICS

Type

Model

V

A

Hz

Pha-

kW

ses

No. of

Weight per

Net Weight

Portions

portion gr.

in kg

DB-30

1018/95



230/400

2.4/4.2

50

3PE

0.75

30

20 - 100

250

DB-36

1018/95

230/400

2.4/4.2

50

3PE

0.75

36

18 - 75

250

DB-22

1018/95

230/400

2.4/4.2

50

3PE

0.75

22

20 - 135

250

DB-15

1018/95

230/400

2.4/4.2

50

3PE

0.75

15

60 - 200

250

DB-30S

1018/95

230/400

2.4/4.2

50

3PE

0.75

30

40 - 135

250

DB-36S

1018/95

230/400

2.4/4.2

50

3PE

0.75

36

30 - 110

250


0. WARNINGS

STARTING UP INSTRUCTIONS

This unit must be grounded for your protection in order to avoid the risk of electrical discharges. It should be
connected directly to the ground terminal of the control cabinet. The ground cable must not be cut or
disconnected from the oven.

NOISE LEVEL

The acoustic power emitted by the oven is lower than 70 dB.

Keep this instruction manual in a safe and accessible place.

SALVA INDUSTRIAL, S.A.

0-1

Divisora Boleadora (ing) 171105.doc


1. PREASSEMBLY INSTRUCTIONS
1.1 STORAGE AND TRANSPORT
The oven is sent packed on a wooden platform and covered with a plastic film, that protects the machine
against humidity and rain.

The oven should be transported in a completely closed vehicle and it should never be left outdoor.

1.2 CONDITIONS OF USE
-

The machine has been manufactured to be installed indoors. It has not been designed to work outdoors.
Any possible contact with water has to be avoided.

-

The machine should not be installed in places with excessive heat, steam and/or humidity production.

-

The machine is prepared to work under the following external conditions : -10 + 50 ºC, and 0 + 90 % of
humidity.

-

The floor on which the oven is to be positioned should be PERFECTLY FLAT AND LEVELLED. The
machine area should be a minimum of 590 mm in width and 610 mm in depth.

-

Enough clearance should be allowed on the machine’s left hand side to be able to lift the cutting head.

-

For installing the machine on the floor the side covers are to be removed. The machine can be fixed to the
floor by means of "BRIC type" fastening bolts. Some clearance must be left between the machine and the
walls in order to carry out maintenance.

1.3 ACCESS TO THE PREMISES
The semiautomatic Divider Rounder DB is delivered fully assembled, its final dimensions are :
MACHINE

DB

SALVA INDUSTRIAL, S.A.

Width

Depth

Height

Height

Weight

mm

mm

mm

mm (with lever)

Kg

590

610

1.430

2.010

250

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Divisora Boleadora (ing) 171105.doc


2. INSTALLATION INSTRUCTIONS
2.1 ELECTRICAL CONNECTION
This should be carried out by authorized professionals according to the regulations in the country in question.

The oven is delivered completely assembled and prepared to be connected to the electrical connection
(400V, 3 phases). Find in the attached board a sample of normal electric power and wire sections, following the
standard EN 60204-1 for using 3 phases wires plus ground wire.

MACHINE

POWER

CONNECTION 230 V

CONNECTION 400 V

DB

0,75 kW

3 Phases + earth

3 Phases + earth

1.5 mm2

1.5 mm2

2.1.1 Change of voltage
If the current on the premises is 230 V then prior to connection it will be necessary to alter the following
components accordingly:

Voltage change in the terminal plates of the motor and of the heating elements.

It will be necessary to disassemble the bridges connected for 400 V and reassemble then with the 230 V
connection, as shown in the figure.

IMPORTANT: Before using the machine, please ensure that the sense of rotation of the rounding plate is correct.,
as indicated by an arrow on the machine covers. If the sense of rotation is not right two phases in
the current supply would have to be swooped.

SALVA INDUSTRIAL, S.A.

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Divisora Boleadora (ing) 171105.doc


2.2 OTHER OPERATIONS
Fit the wheels to the machine (if the machine was delivered with them) by pressing them into the shafts.
Put the safety pins in place, tighten the nuts; the wheels should rotate freely.

Please assemble the pressure lever into place on top of the machine and tighten the nuts.

Grease has been applied to protect the dividing head, it must be remove before you start to work on the
dough. In order to remove the grease release the bolt, lift the dividing head and clean the lower end of the
dividing head.

SALVA INDUSTRIAL, S.A.

2-2

Divisora Boleadora (ing) 171105.doc


3. GENERAL DRAWING

1.

Pressure lever.

2.

Dividing lever.

3.

Rounding lever.

4.

Bolt for lifting the head.

5.

Main Switch.

6.

Rounding volume adjustment.

7.

Pressure plate.

SALVA INDUSTRIAL, S.A.

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Divisora Boleadora (ing) 171105.doc


4. WORKING WITH THE MACHINE
4.1 WORK CYCLE DESCRIPTION
Extend a piece of dough on the rounding dish and place it under the rounding table.

Press the dough and proceed to divide it into smaller pieces.

The blades are released and the cut-out portions are rounded.

After rounding the rounded portions are removed from the machine.

4.2 ADJUSTING THE MACHINE
First of all, the weight controlbar (6) should be set to the right position. The position of the bar
determines to what height the dividing head will withdraw for the rounding to take place. This determines the
volume of the rounding chambers and is therefore related to the weight of the dough piece that has to be
divided. The following table gives an indication of the correct setting of the weight control bar.
NUMBER
1
2
3
4
5
8

TOTAL DOUGH WEIGHT (g.)
500
1.000
1.500
2.000
2.500
3.000 (*)

NOTE (*): The minimum dough weight the semi automatic divider moulder type S can work with a
minimum of 800 gr and a maximum of 4.000 gr.

Turn on the machine by switching on the main switch. Place the piece of dough right in the middle of
the moulding plate. If the dough is sticky, dust the dough piece with a little flour.

Insert the moulding plate, ensuring it lies flat on the moulding table and that it is correctly positioned at
the back under the guide and falling over the locking pin at the front.

Lower the pressure bar (7) down and press it down. Then do not let the bar loose and keep it in this
position. Release the dividing blades by pushing the dividing handle (2) to the right.

To begin the rounding, lightly push the rounding handle (3) down. The rounding movement will last for
as long as the rounding handle is press down. The correct rounding time is a matter of experience and depends
on the composition and king of dough.

SALVA INDUSTRIAL, S.A.

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Divisora Boleadora (ing) 171105.doc


After releasing the pressure bar (1) the machine will return to its neutral position and the moulding plate
with the buns on top of it can be removed from the machine.

4.3 ADJUSTING THE MACHINE
The following information will help you in obtaining the desired result. When operating the machine
always adjust the following factors: volume, pressing time and rounding time.

A)

The buns do not have the same weight.
Ensure the dough piece is put exactly in the middle of the plate and flatten it a little by hand. Make sure

that the dough piece do not cross the concentric circles. The dough pieces outside the ring will not be divided
and rounded.

Check the pre-proofing time of the piece of dough (this will depend on dough type, however it will
usually be around 15 minutes).

Increase the pressing time so that a more even thickness is achieved.

B)

Buns are not round.
Adjust the weight control bar (6) to a lower setting.
Increase the rounding time the moulding lever (3) is being pressed.
A combination of both.

C)

Buns have a dot on top.
Adjust the weight control bar (6) to a higher setting..
Check whether the weight of the dough piece to be divided is in accordance with the capacity of the
machine.

D)

Buns show an opened skin.
The buns have been moulded intensively, too. Mould the buns for a shorter time (3).

E)

Machine presses dough through the gap between the ring and the moulding plate.
The piece has been pressed for too long. Decrease the pressing time and pressure.

NOTE: General Assembly Drawing can be found in section 3.

SALVA INDUSTRIAL, S.A.

4-2

Divisora Boleadora (ing) 171105.doc


5. MAINTENANCE INSTRUCTIONS
IMPORTANT

Maintenance and repair work should be carried out by the Official After-Sales-Service.

IMPORTANT

Ensure that the main switch is turned off (0 setting) before any maintenance work is carried out on the
machine.

Daily maintenance

The rounding plate should be cleaned daily. Any dough remains should be removed from the machine.
Hang the rounding plates on the hook provides on the right side of the machine.

Weekly maintenance

Clean the blades, cutting head and area under the rounding table on a weekly basis.

For the cleaning of the cutting head proceed as follows: Remove the pressure ring (7) by turning it ¼ of a
turn clockwise. Turn the rounding lever adjustment (6) to its highest setting. Move the pressure lever
downwards and push the dividing lever to the right (in doing this the cutting head will go up and the blades will
come down). After removing the bolt (4), free the pressure and lift the cutting head. After lifting bring the blades
out by using the pressure lever (1). Use a plastic spatula for cleaning; once cleaning is finished oil the head and
the blades with an edible oil slightly; do not forget to clean the pressure ring.

Remove the rounding table by pulling it vertically upwards with a firm pull. Remove any flower or dough
remain from under the rounding table. Place the rounding table back into its position, ensure that the cavity
under the table fits on the bearing. Press the table firmly down until it settles in. Return the cutting head to its
original position and secure it with the bolt provided. The machine is back to its neutral position. Reassemble
the pressure ring turning it anticlockwise. The machine can now be operated in a normal manner.

Monthly maintenance

All the moving parts of the cutting mechanism should be greased. Grease all the moving parts specially
the nylon surface where the rounding head slides and the eccentric movement bearing (37). Check the belt
tension and tighten if necessary.

SALVA INDUSTRIAL, S.A.

5-1

Divisora Boleadora (ing) 171105.doc


6 month period maintenance (should be carried out by the After-Sales-Service)

The electrical parts and surrounding areas of the machine should be cleaned.

NOTE:

Lack of cleaning may cause the motor to break down prematurely.

NOTE:

Dust and flour could provoke malfunctions in the electrical components of the control box.

SALVA INDUSTRIAL, S.A.

5-2

Divisora Boleadora (ing) 171105.doc


6. GUARANTEE
Our products are guaranteed against every failure or manufacturing defect, within a correct use of them.

The guarantee does NOT apply to the substitutions and mending appearing from:
- An abnormal use of the machine.
- The damage or accidents originated by negligence.
- Lack of maintenance.
- Defective installation or use of the devices.

The guarantee is limited to the replacement and repairing of parts that prove defective, being at your
expense both manpower and travelling.

The normal guarantee period of the materials is six months.

In no case, not even in specials or foreseen cases, the guarantee period will be longer than one year.

Guarantee conditions

The materials must be installed, used and kept in the conditions shown in this guide.

The problems which require the help of an engineer, will to be solved by the After-Sales Service
Department of SALVA INDUSTRIAL S.A. or by one of our distributors.

If these guarantee terms are not respected, the guarantee period may come to an end.

SALVA, in its constant search for improvement of its products, reserves the right to carry out
modifications without any previous notice.

SALVA INDUSTRIAL, S.A.

6-1

Divisora Boleadora (ing) 171105.doc


7. ELECTRICAL SCHEME

SALVA INDUSTRIAL, S.A.

7-1

Divisora Boleadora (ing) 171105.doc


8. LIST OF SPARES
No. in

Code

Description

Drawing

No. in

Code

Description

Drawing

1A

00001

GUIDE KEY -N-

37A

00449

CROSS BEARING -N-

1B

01363

GUIDE KEY -S-

37B

01361

CROSS BEARING -S-

5

60003

BEARING 3203

38

61292

DRAWING SPRING

7

60004

BEARING 6209

41

60552

V-BELT SPZ 825

8A

00004

TOP FRAME CASTING -N-

42A

60020

PULLEY MOTOR 50 HZ

8B

01340

TOP FRAME CASTING -S-

42B

01583

PULLEY MOTOR 60 HZ

10

60005

BEARING 6208

43

00015

SHAFT MOTORPLATE

12

60007

CIRCLIP A35

44

00016

MOTORPLATE

13

60008

BALL KNOB

46

00017

STRAINER

17

00005

MOULDING HANDLE

50

61232

MOTOR 0,55 KW 920 R.P.M. 3 PH

21

60042

NYLON BEARING

51

00018

STUD MOULDING TABLE

22

00006

PRESSURE LINK

53

60023

KEY CROSS-BEARING

24

00007

BASE FRAME

54

00019

BEARING HOUSING

00008

REAR COVER PLATE

56

01580

SHAFT CROSS-BEARING

33A

26

02407-3/15 MOULDING PLATE 15 PORTIONS
IN PLASTIC -N-

63

00023

VOLUME CONTROL BAR

33B

02407-3/22 MOULDING PLATE 22 PORTIONS
IN PLASTIC -N-

64

00025

PRESS HANDLE

33C

02407-3/30 MOULDING PLATE 30 PORTIONS
IN PLASTIC -N-

65A

00082

COUNTERWEIGHT -N-

33D

02407-3/36 MOULDING PLATE 36 PORTIONS
IN PLASTIC -N-

65B

01358

COUNTERWEIGHT -S-

33E

02452-3/22 MOULDING PLATE 22 PORTIONS
IN ALUMINIUM -N-

66

60026

WING SCREW

33F

02452-3/30 MOULDING PLATE 30 PORTIONS
IN ALUMINIUM -N-

68A

00925

CROSS 15 DIVISIONS -N-

33G

02452-3/36 MOULDING PLATE 36 PORTIONS
IN ALUMINIUM -N-

68B

00030

CROSS 22 DIVISIONS -N-

33H

02407-4/30 MOULDING PLATE 30 PORTIONS
IN PLASTIC -S-

68C

00029

CROSS 30/36 DIVISIONS -N-

33I

02407-4/36 MOULDING PLATE 36 PORTIONS
IN PLASTIC -S-

68D

01352

CROSS 30/36/50 DIVISIONS -S-

33K

02452-4/30 MOULDING PLATE 30 PORTIONS
IN ALUMINIUM -S-

73A

00871

GEAR RACK 15/22 DIVISIONS -N-

33L

02452-4/36 MOULDING PLATE 36 PORTIONS
IN ALUMINIUM -S-

73B

00870

GEAR RACK 30/36 DIVISIONS -N-

34A

02465

MOULDINGTABLE -N-

73C

01354

GEAR RACK 30/36/50 DIVISIONS -S-

34B

02396

MOULDINGTABLE -S-

74

61291

DRAWING SPRING TOP

35A

00013

SLIDE RING -N-

75

00035

SHAFT LEVER

35B

01359

SLIDE RING -S-

81

00039

BOW SPRING TOP

36

60016

BEARING 6303

82

00040

KNIFE HOLDER

83

60031

BUFFER

89A

60036

SPRING LEVER 15/22 DIVISIONS

SALVA INDUSTRIAL, S.A.

8-1

Divisora Boleadora (ing) 171105.doc


No. in

Code

Description

Drawing

No. in

Code

Description

Drawing

89B

60614

SPRING LEVER 30/36/50 DIVISIONS

181B

60493

FOR -S- BEARING

90

60610

BALL KNOB

182A

01590

LEVER -N- CASTING

182B

01357

LEVER -S- CASTING

183

00396

SLIDING PIECE

92A

00875

LEVER 15/22 DIVISIONS

92B

00873

LEVER 30/36/50 DIVISIONS

93A

00923

DIVIDING HEAD 15 DIVISIONS -N-

184A

00395

RING HOLDER -N-

93B

00298

DIVIDING HEAD 22 DIVISIONS -N-

184B

01351

RING HOLDER -S-

93C

00299

DIVIDING HEAD 30 DIVISIONS -N-

185

60509

BALL SCREW RING HOLDER

93D

00300

DIVIDING HEAD 36 DIVISIONS -N-

186A

00450

PILOT HOLDER 15/22 DIVISIONS

93E

01344

DIVIDING HEAD 30 DIVISIONS -S-

186B

00394

PILOT HOLDER 30/36 DIVISIONS -N-

93F

01347

DIVIDING HEAD 36 DIVISIONS -S-

186C

01355

PILOT HOLDER 30/36/50 DIVISIONS -S-

93G

00000

DIVIDING HEAD 50 DIVISIONS -S-

187

60503/4/5

96A

00922

KNIFE CROWN 15 DIVISIONS -N-

189A

00400

COVER MOUNTING HOOK RIGHT

CLIPS FOR MOUNTING COVER

96B

00046

KNIFE CROWN 22 DIVISIONS -N-

189B

01591

COVER MOUNTING HOOK LEFT

96C

00047

KNIFE CROWN 30 DIVISIONS -N-

193

60956

NYLON WHEEL

96D

00048

KNIFE CROWN 36 DIVISIONS -N-

194

00406

SHAFT FOR WHEELS

96E

01345

KNIFE CROWN 30 DIVISIONS -S-

199A

00398

STOP LEVER -N-

96F

01348

KNIFE CROWN 36 DIVISIONS -S-

199B

01360

STOP LEVER -S-

96G

00000

KNIFE CROWN 50 DIVISIONS -S-

200A

00051

COVER SEMI-AUTOMATIC FRONT -N-

103

00052

SHAFT SPRING TOP

200B

01388

COVER SEMI-AUTOMATIC FRONT -S-

104A

00053

BOW SEMI-AUTOMATIC -N- CASTING

201

00056

COVER SEMI-AUTOMATIC REAR

104B

01342

BOW SEMI-AUTOMATIC -S- CASTING

205

60942

LOCKING RING

105

00054

BOLT STOP

206

60803

SCREW MOUNTING COVER

107

00055

BUSH LEVER

207

60090

POP-NUT MOUNTING COVER

108

60039

RING LEVER

208

00446

SHAFT BOW LEFT

111A

00292

SHAFT PILOTHOLDER -N-

211

00458

RING WHEEL

111B

01356

SHAFT PILOTHOLDER -S-

212

60526

BOLT

120

00057

SHAFT BOW RIGHT

214

00447

STOP MOULDINGPLATE REAR

126

60043

SCREW

219

01036

HOOK

130

00060

SHAFT COUNTERWEIGHT

221

60276

NYLON WASHER

136

61115

KNURLED KNOB

223

60587

PIN 8*20

151A

60051

MOTOR SECURITY SWITCH 2.4 A

260A

00401

MOUNTING HOOK COVER FRONT -N-

151B

60500

MOTOR SECURITY SWITCH 4 A

260B

00451

MOUNTING HOOK COVER FRONT -S-

151C

60793

MOTOR SECURITY SWITCH 6 A

261

00451

MOUNTING HOOK COVER REAR

180A

00393

PRESSURE RING -N-

262

60802

BUSH BEARING COUNTERWEIGHT

180B

01350

PRESSURE RING -S-

263

60801

MOUNTING MOTOR SECURITY SWITCH

181A

00853

FOR -N- ROLLER

264

61286

LIGHT MOUNTING HOUSE

NOTE: All parts for machines fitted with the large head are marked S. There are a number of pieces that
are common to all models. The numbers on the drawing are followed by model specific letters.

SALVA INDUSTRIAL, S.A.

8-2

Divisora Boleadora (ing) 171105.doc


SALVA INDUSTRIAL, S.A.

8-3

Divisora Boleadora (ing) 171105.doc


SALVA INDUSTRIAL, S.A.

8-4

Divisora Boleadora (ing) 171105.doc


SALVA INDUSTRIAL, S.A.

8-5

Divisora Boleadora (ing) 171105.doc


9. LIST OF SPARES
FIG. CODE
83

DESCRIPTION

DB-15

DB-30S

DB-30

DB-36S

DB-36

4060000022

Damper Ref.60031

*

*

*

*

*

4060000007

Stress ring DB 02782

*

*

*

*

*

4060000025

Nylon washer Ref.60276

*

*

*

*

*

4060000013

Bobbin 24 VDC-27W DB 62215

*

*

*

*

*

4060000004

Ball button 50x16 DB 60008

*

*

*

*

*

4060000012

Operating button DB 90023

*

*

*

*

*

4060000009

Cotter DB 02925

*

*

*

*

*

4060000002

Bearing DB 62205

*

*

*

*

*

4060000014

Switch LCF 209 DB 61765

*

*

*

*

*

4060000005

Cover axle DB 02475

*

*

*

*

*

4060000011

Main switch on M220 60049

*

*

*

*

*

4060000008

Cover fixing spring DB 02924

*

*

*

*

*

4060000020

Motor 0,55KW Ref. 61232

*

*

*

*

*

4060000006

Spring DB 61921

*

*

*

*

*

89B

4060000023

Lever spring Ref. 60614

*

*

*

*

*

38

4060000019

Spring Ref. 61292

*

*

*

*

*

74

4060000021

Upper spring Ref. 61291

*

*

*

*

*

4060000010

Tensioning spring DB 62210

*

*

*

*

*

4060000003

Locking plate DB 02926

*

*

*

*

*

4060000026

Rounding plate Ref. 03017

*

*

*

*

*

5

4060000016

Bearing 3203 Ref. 60003

*

*

*

*

*

10

4060000018

Bearing 6208 Ref. 60005

*

*

*

*

*

7

4060000017

Bearing 6209 Ref. 60004

*

*

*

*

*

193

4060000024

Nylon Wheel Ref. 60956

*

*

*

*

*

4060000001

Puller DB 02472

*

*

*

*

*

221

13

50

SALVA INDUSTRIAL, S.A.

9-1

Divisora Boleadora (ing) 171105.doc


INDEX

0.

WARNINGS ................................................................................................................. 0-1

1.

PREASSEMBLY INSTRUCTIONS.............................................................................. 1-1

1.1

STORAGE AND TRANSPORT .................................................................................................................1-1

1.2

CONDITIONS OF USE..............................................................................................................................1-1

1.3

ACCESS TO THE PREMISES ..................................................................................................................1-1

2.

INSTALLATION INSTRUCTIONS............................................................................... 2-1

2.1

ELECTRICAL CONNECTION ...................................................................................................................2-1

2.1.1

Change of voltage ..............................................................................................................................2-1

2.2

OTHER OPERATIONS..............................................................................................................................2-2

3.

GENERAL DRAWING................................................................................................. 3-1

4.

WORKING WITH THE MACHINE ............................................................................... 4-1

4.1

WORK CYCLE DESCRIPTION .................................................................................................................4-1

4.2

ADJUSTING THE MACHINE....................................................................................................................4-1

4.3

ADJUSTING THE MACHINE.....................................................................................................................4-2

5.

MAINTENANCE INSTRUCTIONS............................................................................... 5-1

6.

GUARANTEE .............................................................................................................. 6-1

7.

ELECTRICAL SCHEME .............................................................................................. 7-1

8.

LIST OF SPARES .......................................................................................................8-1



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